by soslipstream » Fri Jan 22, 2010 4:11 pm
Ladd,
Michael has some excellent suggestions.
As for cutting the decal close, a special knife makes sense. The usual scalpel or X-Acto #11 are a bit "clunky". I suggest gutting a Trac II razor blade cartridge and pull out the multiple blades. These are almost 3 X thinner than the previous two blades. This means less distortion or displacemet of the decal's film while cutting. It minimizes the chance of snagging the film too.
Mount the blade in a standard X-Acto handle leaving about 1/2" exposed . You can make a specialized knife by sandwiching the blade between two strips of basswood. Use 1/16" thick x 1/4" wide strips. Glue the sandwich using Medium Vis Cyanoacrylate (super glue). You can add more dimension to the handle anyway you please for better grip. I suggest keeping that knife safely in an unused plastic cigar tube with a cap. Some guys I know actually stick their X-Actos (w/ #11 blade) into a cork and then into one of the cigar tubes for extra insurance.
Regards, Tom Sanders