by BWBrown » Wed Nov 11, 2009 6:42 pm
Hi Tom -
If the broken part is hollow, it's fairly easy to reinforce the break using steel rod and epoxy putty. In your case, one solution is simply to glue the pieces together. Gap-filling super gel is the thing to use. Gel fills cracks and porosities, while super glue does not. It will form a fairly strong bond, and should hold well if you minimize handling. If you are willing to put a little more effort into the repair, then you can drill a couple of small holes on each side of the break using a pin vise, and reinforce the joint with piano wire, or something similar. The tricky part is ensuring that you get the parts lined up exactly, since any unintended offset will result in some filling, filing, and sanding to take care of. You can drill the holes a bit oversize (using maybe a #72 drill bit).This will allow you to move the parts around until you get the best alignment possible. Again, use gap-filling super gel, along with some stiff wire. A clipped segment of a paper clip works well, particularly the kind that has a rough, grainy finish. Any stiff wire with some texture to it is better than smooth wire which offers less of a purchase. This will make for a stronger joint, although you still won't be able to pick the plane up by the stabilizer! On the other hand, you probably couldn't do that with the unbroken stabilizer, either! Painting to match will be your final task.
Good luck with it! If you are not sure about doing the job yourself, I can fix it for free, although you will have to spring for the round-trip airfare (for the model, not for me!). I'd need some pictures first, just to see what the task involves. Let me know if you have any questions, or if I can help!
-- Bryan